Impact of Production Planning, Preventive Maintenance, and Safety Compliance on Operational Efficiency in Chemical Manufacturing Plants

Abstract

This study investigates the impact of production planning, preventive maintenance, and safety compliance on the operational efficiency of calcium chloride granulation plants in Pakistan. The primary objective is to assess how these factors influence plant performance in terms of minimizing downtime, optimizing production, and ensuring compliance with safety standards. A quantitative research design, grounded in the positivist philosophy, was employed, utilizing a structured survey questionnaire to gather data from plant management professionals. The sample comprised plant managers, maintenance supervisors, and safety officers, with responses analyzed using structural equation modeling (SEM). The findings reveal that all three factors production planning, preventive maintenance, and safety compliance significantly and positively impact operational efficiency. Production planning optimizes resource use and reduces operational disruptions, preventive maintenance minimizes equipment failures, and safety compliance ensures smoother operations by preventing regulatory violations and accidents. These findings highlight the importance of an integrated approach to operational management, where strategic investments in planning, maintenance, and safety can enhance plant performance. The study provides practical recommendations for plant managers and industry stakeholders, emphasizing the need for advanced tools and technologies to improve operational efficiency while maintaining regulatory compliance.